What Are the Maintenance Key Points for Wheel Loader Seats?
What Are the Maintenance Key Points for Wheel Loader Seats?
This question is crucial. The core of wheel loader seat maintenance lies in "regular upkeep + accurate inspection", which can significantly extend the service life and ensure operational safety.
I. Daily Maintenance (High-Frequency Basic Items)
- Lubrication Maintenance: Add lithium-based grease to the adjustment slide rails and hinge points every 250 hours to prevent jamming that affects the adjustment function.
- Airbag Inspection: Check the air suspension pressure (standard: 0.4-0.6MPa) monthly, and replace aging seals in a timely manner to avoid air leakage.
- Fabric Cleaning: Wipe with a neutral detergent and avoid organic solvents. Fused fabrics of brands like Cat® can be directly washed with water.
II. In-Depth Maintenance (Regular Advanced Items)
- Frame Overhaul: Repair deformed frames through welding and straightening in accordance with the ISO 7096 standard to ensure structural strength.
- Component Replacement: For worn adjustment motors and sensors, prioritize replacing them with original accessories to avoid compatibility issues.
- Cycle Control: It is recommended to conduct a comprehensive inspection once a year, focusing on checking the performance of the locking mechanism and shock absorption system.
III. Emergency Maintenance for Faults (Problem-Oriented Items)
- Adjustment Failure: Prioritize checking the slide rail sliders (approximately 200 RMB/set) or motors (approximately 800 RMB/unit); quick repair can be achieved after replacement.
- Airbag Air Leakage: Inspect the sealing of the air valve interface, and replace damaged airbags in a timely manner (approximately 1500 RMB/piece).
- Abnormal Noise Handling: Tighten loose hinge bolts or replace fatigued springs (approximately 300 RMB/piece) to solve vibration and noise problems.